GH4169材料磨削后数控抛光表面残余应力分析

数控抛光能够达到一致性较高的表面粗糙度要求。试验研究了羊毛毡轮数控抛光层数对磨削后GH4169表面残余应力的影响,进给方向表面残余正应力随深度增加先升高后下降,而垂直进给方向表面残余正应力先基本不变后下降,优化抛光层数为3层。针对磨削后抛光工艺,提出了"加强筋"模型,将羊毛毡轮抛光过程分为两个阶段,解释了抛光对表面残余应力的影响机理,并改变抛光参数进行了初步的试验验证。     

电镀砂轮磨损对GH4169磨削表面完整性的影响

电镀砂轮具有优异的成型性和形状保持能力,越来越广泛地应用于复杂曲面的加工,但是磨损对零件表面完整性影响的研究并不充分.在深入分析利用圆环型砂轮在插磨方式下加工GH4169试件所产生的表面形貌形成规律的基础上,对高刚度矩形试件的磨削表面粗糙度随砂轮磨削量的变化进行了详细记录,并对某型号发动机静子叶片进行实际磨削验证.试验结果表明,精磨时适当的砂轮磨损可以使高刚度试件表面粗糙度下降35％,对表面硬度和残余应力影响不大;而叶片的弱刚度会大幅提高磨削粗糙度,但适当的砂轮磨损可以使叶片端部粗糙度下降64％,并降低刚度对粗糙度的影响,进而提高叶片表面磨削质量的一致性.因此,通过磨削粗糙度对砂轮的磨损状况进行大致评估,选择合适磨损量的砂轮用于精加工,以充分降低工件的表面粗糙度并提高磨削质量的一致性.     

大直径螺纹数控加工工艺研究与应用

针对形状结构复杂的某产品上34个M36×3-6H内螺纹加工进行了工艺攻关,提出采用旋风铣的方法,并编制数控加工程序,有效解决了难加工材料大直径内螺纹的加工难题,在此基础上实现了数控加工程序的参数化,理论上可以实现任意直径、任意螺距、任意深度螺纹的加工,并在其他型号产品上得到应用。     

Performance of a small and low-cost chamber to simulate lunar surface environment

The performance of a small and low-cost metal chamber built to simulate the pressure and temperature conditions of lunar surface was assessed and the results are presented. This chamber is intended for studying the physical properties of lunar surface and subsurface (using soil simulants) and also to validate the technology readiness of certain newly developed payloads planned for future lunar surface missions (Lander/Rover). It is possible to reach down to ∼10⁻⁷ Pa under specific conditions and maintain the temperature of the sample under investigation to lunar day and night temperatures. The designed system has been subjected to various tests to evaluate its performance and suitability for carrying out experiments in a simulated lunar environment.     

Capillary flow rate limitation in asymmetry open channel

This paper focuses on the stability of capillary forced flow.In space,open capillary channels are widely used as the liquid and gas separation devices to manage liquid positioning and transportation.Surface collapse happens when the flow rate exceeds the critical value,leading to a failure of propellant management.Knowledge of flow rate limitation is of great significance in design and optimization of propellant management devices(PMDs).However,the capillary flow rate limitation in an asymmetry channel has not been studied yet in the literature.In this paper,by introducing an equivalent angle to convert the asymmetry corner to a symmetry one,the one-dimensional theoretical model is developed.The flow rate limitation can then be investigated as a function of the channel geometry as well as liquid property based on the model.Comparisons between the asymmetry and symmetry channels bring forth the characteristics of the two kinds of channels,and demonstrate good accordance between the new advanced model and the existing one in the literature.This theoretical model can provide valuable reference for PMD designers.     

热等静压工艺制备的Ti-6Al-4V薄壁筒的切削加工

为了能够提高钛合金薄壁筒的加工效率,利用热等静压工艺制备了两个具有不同结构的Ti-6Al-4V薄壁筒,研究了夹具、填充泥浆和筒结构对Ti-6Al-4V薄壁筒的外圆表面粗糙度和精度的影响。结果显示,Ti-6Al-4V热等静压薄壁筒经过切削加工能够达到精度要求,填充泥浆降低了弹性回弹,提高了薄壁筒外圆精度;筒结构的内圆环和粗大端能够提高刚度,有效降低了外圆表面粗糙度值;夹具尺寸误差对圆度和同轴度影响较大,较大的尺寸误差显著降低了筒的外圆精度。     

用衰减全反射(ATR)研究金属薄膜的物理性质

本文作者所设计的实验是利用光学中全反射衰减特性方法测量在介质上蒸镀的金属薄膜的厚度和各种频率下的复介电常数等物理性质，它可以精确测定１００～１０００范围内金属膜层的厚度和ε（ω）值，以及一些其它性质，是研究固体表面物理的一种有效的方法和技术。     

Optimization of entry-vehicle shapes during conceptual design

During the conceptual design of a re-entry vehicle, the vehicle shape and geometry can be varied and its impact on performance can be evaluated. In this study, the shape optimization of two classes of vehicles has been studied: a capsule and a winged vehicle. Their aerodynamic characteristics were analyzed using local-inclination methods, automatically selected per vehicle segment. Entry trajectories down to Mach 3 were calculated assuming trimmed conditions. For the winged vehicle, which has both a body flap and elevons, a guidance algorithm to track a reference heat-rate was used. Multi-objective particle swarm optimization was used to optimize the shape using objectives related to mass, volume and range. The optimizations show a large variation in vehicle performance over the explored parameter space. Areas of very strong non-linearity are observed in the direct neighborhood of the two-dimensional Pareto fronts. This indicates the need for robust exploration of the influence of vehicle shapes on system performance during engineering trade-offs, which are performed during conceptual design. A number of important aspects of the influence of vehicle behavior on the Pareto fronts are observed and discussed. There is a nearly complete convergence to narrow-wing solutions for the winged vehicle. Also, it is found that imposing pitch-stability for the winged vehicle at all angles of attack results in vehicle shapes which require upward control surface deflections during the majority of the entry.     

基于深度学习的混合翼型前缘压力分布预测

提出了一种基于深度学习的混合翼型前缘压力分布预测方法，通过对翼型几何特征提取、压力分布曲线的参数化，建立了卷积神经网络模型（CNN），并利用计算流体力学（CFD）的计算结果作为其训练样本，实现对混合翼型前缘压力分布的预测。结果表明:两种方法计算结果的拟合优度大于0.98，基于深度学习的计算方法耗时1.7 s，CFD方法耗时大于50 s，计算时间大大缩短。该方法能够在满足计算精度的条件下提高计算效率并可应用于其他的翼型设计过程。      

热管式表面温度计检定装置

叙述一种热管式表面温度计检定装置的原理、结构。该装置可用于航天领域在实验室条件下对表面温度计的检定。